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Custom Embroidered Hats
Six hats worth stitching on, from the Port Authority Adjustable Mesh Back Cap at $13.20 to the Carhartt Flexfit 110 Mesh Back Cap at $34.50 per piece at 300. Embroidery, 24 piece minimum, prices published below.
The six
Not a ladder — six different hats. All embroidered the same way.
Port Authority Adjustable Mesh Back Cap
Structured mid-profile trucker at the lowest cost in the group.
Port Authority Washed Twill Cap
Unstructured low-profile washed twill.
Richardson Trucker Cap
The trucker everyone asks for, 112 color combinations.
New Era Adjustable Structured Cap
New Era 9FORTY, structured mid-profile, hook and loop.
Nike Dri-FIT Legacy Cap
Nike Dri-FIT with an embroidered Swoosh on the bill.
Carhartt Flexfit 110 Mesh Back Cap
Carhartt-branded Flexfit 110 with a Force sweatband.
Which hat should you pick?
The honest version, without upselling you.
| Hat | Weight | Fit | Pick it when | From |
|---|---|---|---|---|
| Port Authority Adjustable Mesh Back Cap | Mesh back | Structured, mid-profile | Structured mid-profile trucker at the lowest cost in the group. | $13.20 |
| Port Authority Washed Twill Cap | Dad cap | Unstructured, low-profile | Unstructured low-profile washed twill. | $14.25 |
| Richardson Trucker Cap | Trucker | Structured trucker | The trucker everyone asks for, 112 color combinations. | $18.65 |
| New Era Adjustable Structured Cap | Structured | Structured, mid-profile | New Era 9FORTY, structured mid-profile, hook and loop. | $19.95 |
| Nike Dri-FIT Legacy Cap | Dri-FIT | Lightly structured | Nike Dri-FIT with an embroidered Swoosh on the bill. | $32.45 |
| Carhartt Flexfit 110 Mesh Back Cap | Flexfit 110 | Structured, Flexfit 110 | Carhartt-branded Flexfit 110 with a Force sweatband. | $34.50 |
"From" is the per-piece price at 300 pieces, one location, one embroidered logo.
What it costs
Per piece, one location, one embroidered logo, any garment color. Screens, setup, and US shipping are free.
| Hat | 24 | 48 | 96 | 144 | 300 |
|---|---|---|---|---|---|
| Port Authority Adjustable Mesh Back Cap | $18.60 | $16.05 | $14.65 | $13.50 | $13.20 |
| Port Authority Washed Twill Cap | $19.60 | $17.10 | $15.70 | $14.55 | $14.25 |
| Richardson Trucker Cap | $24.05 | $21.50 | $20.15 | $18.95 | $18.65 |
| New Era Adjustable Structured Cap | $25.35 | $22.80 | $21.45 | $20.25 | $19.95 |
| Nike Dri-FIT Legacy Cap | $37.85 | $35.30 | $33.90 | $32.75 | $32.45 |
| Carhartt Flexfit 110 Mesh Back Cap | $39.85 | $37.30 | $35.95 | $34.80 | $34.50 |
No screen fees, no setup fees, no art fees for standard logos. A second embroidery location is priced as a full second run and is shown live when you build your order.
Common questions
How much does it cost to embroider 50 hats?
About $16.05 each on a Port Authority Adjustable Mesh Back Cap and $21.50 each on a Richardson Trucker Cap, for a one-location embroidered logo — roughly $802.50 to $1,075.00 for 50, shipped. The Carhartt Flexfit 110 Mesh Back Cap runs $37.30 each.
What is the minimum order for custom hats?
24 pieces. You can mix sizes and garment colors freely within that 24 — the total is what sets your price, not how you split it up.
How long does custom hat embroidery take?
8 business days to your door on free delivery, 4 on rush, for a typical 48-piece run. Both dates are shown before you order and account for larger runs, which add a couple of days on press.
Can I embroider on more than one hat color in the same order?
Yes, at no extra cost. The same digitized file runs on every color. 24 black and 24 white is priced identically to 48 black.
Do you charge screen, setup, or digitizing fees?
No. Screens, setup, and digitizing are built into the per-piece price, and US shipping is free. The number you see is the number you pay.
Does a bigger logo cost more?
No. Every stitch count is the same price, and digitizing is free. A print expert checks that the design fits the spot before anything stitches.
What file format do you need for my logo?
Vector art is best — AI, EPS, or PDF. A high-resolution PNG at 300 dpi works for most designs. You don't need artwork to place an order; a print expert reviews your file after you order and sends a mockup for approval before anything goes to press.
Other categories
Same minimum, same turnaround, same pricing approach. Free delivery by on all of them.